CPSC recall 05-590, announced July 28, 2005, covers Polaris "900 Fusion" "900 RMK" and "900 Switchback" Snowmobiles (about 7,800 units). There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. The notice cites 32 incident reports. Consumers should immediately stop using the snowmobile and contact their Polaris dealer to schedule a free repair. Recall contact: call (800) 765-2747, or go to www.polarisindustries.com.
Compare the model on your label, then check any serial numbers, date codes, and exclusions in the notice. A model match alone does not confirm that your unit is included.
The snowmobile model and serial number identification decal is located on the right-front side decal of the tunnel.
Which products are included?
The recall includes model year 2005 Polaris "900 Fusion," "900 RMK," and "900 Switchback" snowmobiles with model numbers: S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05PM8DS(A)(B)(C), S05PL8DS(A)(B)(C). The snowmobile model and serial number identification decal is located on the right-front side decal of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.
Confirm these details on the official CPSC noticeWhy it was recalled
There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. If this occurs, continued operation could allow the spindle to break and release the upper control arm, posing a risk of loss of control of the vehicle. Fuel Tank Chaffing - The fuel tanks can contact the chassis along the bulkheads, leading to wear on the tank walls. This could pose a fuel leakage and possible fire hazard to consumers. Gasket - The gasket sealing the fuel pump assembly to the tank can develop cracks. This poses a risk of fuel leakage and fire hazard to consumers.
Incidents and injuries
Polaris has received 32 reports of spindle damage and two reports of fuel leaks. No injuries or property damage has been reported.
Official remedy
Consumers should immediately stop using the snowmobile and contact their Polaris dealer to schedule a free repair. Polaris is directly notifying most owners about the recall.
Product and sales details
- Brand
- Polaris Industries
- Manufacturer
- Polaris Industries Inc., of Medina, Minn.
- Product type
- Off-road recreational vehicles
- Recall number
- 05-590
- Units
- About 7,800
- Manufactured in
- United States
- Sold at / sales period
- Polaris dealers nationwide sold the snowmobiles, from August 2004 through June 2005, for between $8,882 and $10,999.
Polaris "900 Fusion" "900 RMK" and "900 Switchback" Snowmobiles
CPSC product type: Snowmobiles
Recall contact information
For more information, contact Polaris toll-free at (800) 765-2747 between 8 a.m. and 12 a.m. ET everyday, or visit the firm's Web site at www.polarisindustries.com
Verify phone numbers, hours, and websites on the current CPSC notice before contacting the firm.
Know someone who has one?
Recalls only work when owners hear about them. Send this notice to family or friends who might own the same product.



